Branson
2000 iW+ Ultrasonic Welder
The Branson 2000 iW+ Ultrasonic Welder is a self-contained ultrasonic plastics assembly system. The Branson 2000 iW+ Ultrasonic Welder operates at 20 kHz. The Branson 2000 iW+ Ultrasonic Welder is offered in 1100, 2200, and 3300 watt versions.[1][2]
Plate 01Branson Ultrasonic Welder 2000IW+ 20kHz 2200W ready for shipment.
EDSONICWatch on YouTubePlate 02Branson Ultrasonic Welder 2000IW + 20kHz 2200W testing video
EDSONICWatch on YouTubePlate 03Branson 2000IW & IW+ 20kHz 2200W testing video and ready for shipment.
EDSONICWatch on YouTube
What it is
How it works
Ultrasonic welding joins thermoplastic parts by applying ultrasonic energy, force, and timed motion through an acoustic stack that includes a converter, booster, and horn.[10][1]
The 2000 iW+ supports welding by time, collapse distance, or absolute distance.[2][1]
The 2000 iW+ uses automatic tuning and closed-loop amplitude control to maintain output consistency during operation.[1]
Applications
What do the numbers mean?
Power & electrical4
- Power supply / system configuration
- Power supply module, process controls, and welding stand in a compact bench unit[1]
Optics & imaging1
Control & software1
Configuration & options28
- Branson CJ 20 Transducer Converter:[3]
- 2000 Series[3]
- Branson 101-149-053 Gold Booster:[3]
- 1:1.5[3]
- Branson 607-002-021 Horn:[3]
- Exponential, Tapped[3]
- 1.6 Horn Gain[3]
- It has its face cap[3]
- Branson 318-008-021 Horn:[3]
- Circular High Grain[3]
- 0.9 Horn Gain[3]
- Operating modes
- IW+ models give choice of time or distance modes, including collapse or absolute[1]
- Functions
- Welding, staking, insertion, swaging, spot welding, degating, cutting and sealing[1]
Vintage & configurations
What does it need to run?
Site utility requirements, footprint, and infrastructure needed to install and operate this tool. Sourced from public records.
Where are the manuals?
Generated from public-source data on file. Enter your email to access — nothing is published; details are routed privately.
Not publicly documented
Field notes
No research found yet — worked with this tool? Share what you know.
Frequently asked questions
What materials can be welded with an ultrasonic welder of this class?General reference — not yet source-verified
Ultrasonic welders of this class are intended for thermoplastic materials, particularly amorphous resins and some semi-crystalline resins that respond well to high-frequency vibration. The process requires that both parts have compatible melt temperatures and that at least one part can transmit vibration to the joint area.
How is joint quality controlled during the weld cycle?General reference — not yet source-verified
The system controls the weld by regulating vibration amplitude, applied force, and weld duration. Class-level ultrasonic welders can also monitor energy or collapse distance to determine when the joint has reached the desired state, and modern units provide closed-loop adjustment to maintain repeatability.
Not publicly documented
The following facts about the 2000 iW+ Ultrasonic Welder are absent from this record as of this revision. First-hand knowledge or a citation closes a gap; every submission is reviewed before publication.
No publicly documented production dates or lifecycle milestones (introduction, end of production, EOL) for the 2000 iW+ Ultrasonic Welder are on record.
Answerable by: OEM historical records or a trade-press announcement
The control-system platform and OS era of the 2000 iW+ Ultrasonic Welder are not on record.
Answerable by: an engineer who operated it or OEM installation records
No publicly documented failure modes or field errata for the 2000 iW+ Ultrasonic Welder are on record.
Answerable by: a field service engineer, process engineer, or maintenance technician
The process node or technology generation of the 2000 iW+ Ultrasonic Welder is not on record.
Answerable by: an OEM datasheet or a fab qualification report
No publicly documented compatible parts, consumables, or accessories for the 2000 iW+ Ultrasonic Welder are on record.
Answerable by: an OEM parts catalog or a service engineer
No research found yet — worked with this tool? Share what you know.
Sources & citations
Sources (10)Every fact above is drawn from these public sources
- [1]branson.emerson.com — branson.emerson.combranson.emerson.com
- [2]mingautotek.com — mingautotek.commingautotek.com
- [3]Inventory photo
- [4]Inventory photo
- [5]Inventory photo
- [6]Inventory photo
- [7]Inventory photo
- [8]Inventory photo
- [9]sonitek.comsonitek.com
- [10]https://www.branson.emerson.com/is/content/emerson/en/corporate/branson/documents/manual-branson-2000iw-manual.pdf — branson.emerson.combranson.emerson.com
Last updated Oct 13, 2026.
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