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Nordson

4000

Packaging & BondingNordson 4000 family
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The Nordson 4000 is a bond tester. The Nordson 4000 is a modular testing platform for wire pull, ball shear, die shear, tweezer pull, and vector pull measurements. The Nordson 4000 runs on Windows 11 operating system.[1][2][3]

4000 — Inventory photo
Fig. 014000Inventory photo[1]

Power

100–240 V AC, 50/60 Hz[2]

Optics

0.125 micron[3]

Where it fits in the process flow

The Nordson DAGE 4000 Bond Tester is a destructive and non-destructive mechanical testing system used in the final stages of semiconductor packaging and assembly to verify interconnect integrity. The machine comes after wire bonding, flip-chip attachment, or ball-grid array (BGA) assembly in the process flow, providing quality assurance feedback on bond strength and failure modes. The system supports industry-standard test fixtures per JEDEC and IPC specifications for wire pull, ball shear, and die shear testing. The machine accommodates substrates ranging from bare silicon wafers (2-inch, 4-inch, 6-inch, 8-inch) to populated PCBs.[2][3]

Applications

The Nordson DAGE 4000 Bond Tester is used for quality assurance and failure analysis in microelectronics, semiconductor, automotive, and aerospace industries. The machine is suitable for testing wire bonds (gold, copper, aluminum), solder bumps (tin-lead, SAC, micro-bumps), die attach interfaces, ribbon bonds, and embedded passive elements. Specific applications include cold bump pull testing of solder balls from chip-scale packages, cavity shear testing with reduced ball deformation, vector pull testing for tab leads on packages, and zone shear testing for multiple rows on BGA and CSP packages.[2][3][5]

What do the numbers mean?

Power & electrical2

Power supply
100–240 V AC, 50/60 Hz[2]
Accurate?
Power supply
Switchable 100/110 V, 220/240 V AC 50/60 Hz[3]
Accurate?

Wafer handling1

Sample compatibility
Bare silicon wafers (2", 4", 6", 8") and populated PCBs up to 300 × 300 mm[2]
Accurate?

Optics & imaging1

Z axis resolution
0.125 micron[3]
Accurate?

Control & software3

Windows 11 operating system[1]
Accurate?
Operating system
Windows 11[1]
Accurate?
Control software
Windows-based control software[2]
Accurate?

Dimensions & facilities8

Test force range (tensile)
0–100 g, 0–1 kg, 0–10 kg[2]
Accurate?
Test force range (shear/thrust)
250 g, 5 kg, 0–100 kg, 0–200 kg[2]
Accurate?
Test force range (tweezer pull)
100 g, 5 kg[2]
Accurate?
Test force range (BGA ball pull)
0–100 g, 0–5 kg[2]
Accurate?
Dimensions
730 × 425 × 670 mm[2]
Accurate?
Weight
45 kg[3]2 sources
Accurate?
Machine footprint
425 mm W × 730 mm D × 670 mm H[3]
Accurate?
Z axis maximum force
10 kg pull at 5 mm/second[3]
Accurate?

Configuration & options6

Modules (2)[1]
Accurate?
Manufacturer
Nordson / Dage[1]
Accurate?
Model
4000[1]
Accurate?
Bond testing modes
Wire pull, ball shear, die shear, tweezer pull, vector pull[2]
Accurate?
Additional application modes
Bump pull[2]
Accurate?
Z axis travel
65 mm[3]
Accurate?
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What does it need to run?

Site utility requirements, footprint, and infrastructure needed to install and operate this tool. Sourced from public records.

  • Power supply100–240 V AC, 50/60 Hz[2]
  • Power supplySwitchable 100/110 V, 220/240 V AC 50/60 Hz[3]

Where are the manuals?

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Not publicly documented

Field notes

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Frequently asked questions

What mechanical test modes does the Nordson DAGE 4000 support?

The Nordson DAGE 4000 supports multiple testing modes, including wire pull, ball shear, die shear, bump pull, tweezer pull, and vector pull.[2][3][5]

What are the dimensions and weight of the system?

The machine has dimensions of 730 mm by 425 mm by 670 mm (L by W by H) and weighs 45 kg.[2][3]

What is the power supply requirement?

The power supply is switchable between 100 to 110 V AC and 220 to 240 V AC, at 50 or 60 Hz.[2][3]

What force ranges are available for tensile and shear testing?

The tensile force range is 0 to 100 g, 0 to 1 kg, and 0 to 10 kg. The shear/thrust force range is 250 g, 5 kg, 0 to 100 kg, and 0 to 200 kg.[2]

What is the XY stage accuracy and repeatability?

The XY stage has an accuracy of plus or minus 10 microns over 50 mm, and repeatability of plus or minus 5 microns over 50 mm.[3]

Not publicly documented

The following facts about the 4000 are absent from this record as of this revision. First-hand knowledge or a citation closes a gap; every submission is reviewed before publication.

  • No publicly documented production dates or lifecycle milestones (introduction, end of production, EOL) for the 4000 are on record.

    Answerable by: OEM historical records or a trade-press announcement

  • No publicly documented variants, configuration options, or revision breakpoints of the 4000 are on record.

    Answerable by: an OEM product catalog or an engineer who ordered or specified the tool

  • The control-system platform and OS era of the 4000 are not on record.

    Answerable by: an engineer who operated it or OEM installation records

  • No publicly documented failure modes or field errata for the 4000 are on record.

    Answerable by: a field service engineer, process engineer, or maintenance technician

  • The process node or technology generation of the 4000 is not on record.

    Answerable by: an OEM datasheet or a fab qualification report

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Sources & citations

Sources (5)Every fact above is drawn from these public sources
  1. [1]Inventory photo
  2. [2]instrumenthive.com — instrumenthive.cominstrumenthive.com
  3. [3]americantec.com — americantec.comamericantec.com
  4. [4]Inventory photo
  5. [5]Dage 4000-BS250 Multifunction Bond Tester with Load Cartridge - Nordson Dage Calibration — microprecision.commicroprecision.com
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Last updated Oct 12, 2026.

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