Waferpedia

Heidelberg Instruments

MLA150

MLA150 — pnf.uchicago.edu
Fig. 01MLA150pnf.uchicago.edu[1]
  • Plate 01Heidelberg MLA150 Training - Pritzker Nanofabrication Facility

    Anna MukhortovaWatch on YouTube
  • Plate 02Multilayer lithography with the Maskless Aligner MLA150

    Nano Vacuum Pty LtdWatch on YouTube
  • Plate 03Photolithography without a mask: Multilayer lithography with the Maskless Aligner MLA 150

    Heidelberg InstrumentsWatch on YouTube
  • Plate 04Extract from EPFL User Interview: MLA 150 at the Center of MicroNanoTechnology (CMi) at EPFL

    Heidelberg InstrumentsWatch on YouTube
  • Plate 05MLA 150 Anniversary – Gregg Moore Shares a Story

    Heidelberg InstrumentsWatch on YouTube
  • Plate 06ASU Core Facilities Equipment Showcase: Heidelberg MLA 150

    Arizona State University ResearchWatch on YouTube

Performance

Yes[2]

Optics

Mask-Less Aligner[2]

What it is

It is a lithography tool built for rapid pattern generation, with top-side and backside alignment and a direct-write workflow that accepts digital layout files for exposure.[2][1][3][4]

How it works

The tool is non-contact, and its write strategy is suited to direct exposure of patterned resist rather than contact printing. The available modes include grayscale exposure and a high aspect ratio mode for thick resist processing.[3][4]

Where it fits in the process flow

General reference — not yet source-verified

The MLA150 sits in the lithography section of a microfabrication flow, where it is used after resist coating and before development, etching, plating, or other downstream pattern transfer steps. It is used when a maskless exposure step is preferred for flexible pattern definition and alignment.

Applications

The MLA150 is used for direct patterning of photolithographic structures in semiconductor processing, MEMS, micro-optics, sensors, actuators, MOEMS, materials research, life science, and related nanofabrication work.[1][4]

It is used with standard I-line photoresists and supports applications that benefit from grayscale profiles, high aspect ratio resist structures, backside alignment, and rapid exposure of small to medium substrates.[3][4][2]

  • Direct writing of patterns onto wafers
  • Fast patterning of masks and wafers
  • Life Science
  • MEMS
  • Micro-Optics
  • Semiconductor
  • Sensors
  • Actuators
  • MOEMS
  • Material Research
  • Nano-Tubes
  • Graphene

Why won't it start?

Documented failure modes, common issues, and field considerations.

  • The source states a risk of crashing the writehead on small chips if the loading procedure is not followed accurately.
  • The source states the equipment is sensitive to airborne solvent contamination on optical elements.
  • The source states the sample must contain at least a 5 x 5 mm square for pneumatic autofocus to work correctly.

What do the numbers mean?

Wafer handling3

Minimum substrate size
5 x 5 x 0.1 mm[2]
Accurate?
Maximum substrate size
220 x 220 x 8 mm; 200 x 200 x 12 mm[2]
Accurate?
Substrate capacity
up to 8" x 8"[1]
Accurate?

Optics & imaging6

Machine type
Mask-Less Aligner[2]
Accurate?
Light source
405 nm or 375 nm laser diodes[2]
Accurate?
Exposure area
150 x 150 mm[2]2 sources
Accurate?
Minimum feature size
down to 600 nm[1]
Accurate?
Exposure time at maximum write speed
9 minutes for 100 x 100 mm2; 16 minutes for 150 x 150 mm2[1]
Accurate?
Alignment accuracy
500 nm[1]
Accurate?

Performance2

Top-side alignment
Yes[2]
Accurate?
Backside alignment
Yes[2]
Accurate?

Configuration & options4

OEM
Heidelberg Instruments GmbH[2]
Accurate?
Real-time autofocus
Yes[2]
Accurate?
Layout input formats
.gds, .cif, .dxf[2]
Accurate?
Minimum feature size
about 1 um[2]
Accurate?

Vintage & configurations

Documented models & variants

DesignationGenerationVintageChangesSource
MLA150 - 1Listed as one of the MLA150 system entries; source provides separate specifications for this unit.epfl.ch[2]
MLA150 - 2Listed as one of the MLA150 system entries; source provides separate specifications and grayscale/high aspect ratio options for this unit.epfl.ch[2]
MLA150-1Maximum substrate size 220 x 220 x 8 mm; 375 nm laser power 2800 mW; writing time with 375 nm laser on a 100 mm wafer is < 32 min (Fast mode).epfl.ch[2]
MLA150-2Maximum substrate size 200 x 200 x 12 mm; 375 nm laser power 7200 mW; writing time with 375 nm laser on a 100 mm wafer is < 9 min (Fast mode); includes high aspect ratio and grayscale lithography features.epfl.ch[2]
Interested in this tool?
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Where are the manuals?

Publicly hosted documents referencing this tool, linked at their original location. Hosted by the linked institutions — availability may change.

Generated from public-source data on file. Enter your email to access — nothing is published; details are routed privately.

Not publicly documented

Field notes

No research found yet — worked with this tool? Share what you know.

Frequently asked questions

Does the MLA150 require a photomask?

No. It exposes the design directly onto the wafer or substrate without a photomask.[1][3][4]

What input file formats can it accept?

It accepts standard layout formats including GDS, CIF, DXF, and Gerber.[3][4]

What exposure wavelengths are used?

The tool uses 375 nm and 405 nm exposure sources.[2][1][3]

What is the maximum exposure area?

The maximum exposure area is 150 x 150 mm.[2][1][3]

Not publicly documented

The following facts about the MLA150 are absent from this record as of this revision. First-hand knowledge or a citation closes a gap; every submission is reviewed before publication.

  • No publicly documented production dates or lifecycle milestones (introduction, end of production, EOL) for the MLA150 are on record.

    Answerable by: OEM historical records or a trade-press announcement

  • The control-system platform and OS era of the MLA150 are not on record.

    Answerable by: an engineer who operated it or OEM installation records

  • The process node or technology generation of the MLA150 is not on record.

    Answerable by: an OEM datasheet or a fab qualification report

  • No publicly documented compatible parts, consumables, or accessories for the MLA150 are on record.

    Answerable by: an OEM parts catalog or a service engineer

Sources & citations

Sources (7)Every fact above is drawn from these public sources
  1. [1]pnf.uchicago.edupnf.uchicago.edupnf.uchicago.edu
  2. [2]epfl.chepfl.chepfl.ch
  3. [3]Maskless Aligner (Heidelberg MLA150) - UCSB Nanofab Wikiwiki.nanotech.ucsb.eduwiki.nanotech.ucsb.edu
  4. [4]Tool Details - Harvard CNScns1.rc.fas.harvard.educns1.rc.fas.harvard.edu
  5. [5]UG07 Conversion Software Guide (APP) - MLA 150 [01424].pdfnanocenter.umd.edunanocenter.umd.edu
  6. [6]UV direct write [HEIDELBERG-MLA] | Quantum-Nano Fabrication and Characterization Facility | University of Waterloouwaterloo.cauwaterloo.ca
  7. [7]Systemingenieur (m/w) für Laserlithographie-Systemehimt.de (Aug 25, 2019)web.archive.org
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Last updated Jul 29, 2026.

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