Heller

1809 EXL

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This page was generated automatically from cited public sources and hasn't completed the full research pass yet. Every specification shown carries its source; more detail is added as research completes.

The Heller 1809 EXL is a reflow oven used for surface-mount technology (SMT) board assembly. The Heller 1809 EXL features 9 top and 9 bottom forced convection heating zones. The Heller 1809 EXL can operate in air or nitrogen and has a temperature range of 25–350°C.^[1]^[2]

1809 EXL — Inventory photo — Fig. 011809 EXLInventory photo^[3]

Power

208/240 VAC, 100A, 3-Phase^[6]

Performance

±0.1 °C^[1]

What it is

The Heller 1809 EXL is a reflow oven used in surface-mount electronics assembly.^[5]^[6]

How it works

General reference — not yet source-verified

A reflow oven heats a populated printed circuit board through a controlled thermal profile so solder paste melts and then solidifies to form joints. A machine in this class typically moves the board through heated zones and cooling zones on a conveyor.

Where it fits in the process flow

General reference — not yet source-verified

A reflow oven sits after solder paste printing and component placement in SMT assembly. The machine completes the thermal soldering step before the board moves to downstream inspection or test operations.

Applications

General reference — not yet source-verified

Reflow ovens are used for soldering surface-mount assemblies on printed circuit boards. A machine in this class is used for production of populated boards that require repeatable thermal processing.

What do the numbers mean?

Power & electrical2

Standard Power Input Requirement: 208/240 VAC, 100A, 3-Phase^[6]
Power Input: 208/240 VAC 100A 3-Phase^[6]

Performance2

Temperature Controller Accuracy: ±0.1 °C^[1]
Accuracy of Temperature Controller: ±0.1°C^[1]

Control & software1

Operating System: Windows XP^[1]

Dimensions & facilities16

Overall Width: 54 in (137 cm)^[6]2 sources
Overall Height: 63 in (160 cm)^[6]2 sources
Net Weight: 3500 lbs (1588 kg)^[6]
Process Clearance Above Mesh Belt: 2.3 in (5.8 cm)^[6]
Minimum Board Width: 2.0 in (5 cm)^[1]
Maximum Board Width: 23.5 in (60 cm)^[1]
Power Width Adjustment: Yes^[2]
Overall Width: 54" (137 cm)^[6]
Overall Height: 63" (160 cm)^[6]
Process Clearance Above Mesh Belt: 2.3" (5.8 cm)^[6]
Minimum Board Width: 2.0" (5 cm)^[2]2 sources
Maximum Board Width: 23.5" (60 cm)^[1]
Maximum PCB Width: 22" (55.8 cm)^[2]
Maximum Board Width: 20" (50.8 cm)^[2]
Board width: 2.0 in to 23.5 in (5-60 cm)^[1]
Board width: 2.0 in to 20 in (5-50.8 cm)^[2]

Configuration & options29

Non-N2^[5]
Overall Length: 183 in (465 cm)^[6]2 sources
Heated Tunnel Length: 105 in (254 cm)^[6]
Top Heating Zones: 9^[6]2 sources
Bottom Heating Zones: 9^[6]2 sources
Cooling Zones: 2^[2]2 sources
Power Input Options (Optional): 208 / 240 / 380 / 400 / 415 VAC^[1]
Maximum Conveyor Speed: 74 in/min (188 cm/min)^[1]
Heater Type: Instant response open coil^[1]
Convection Type: Forced convection^[2]
Temperature Range: 25-350 °C^[1]
Cross-Belt Temperature Tolerance: ±2.0 °C^[1]
Conveyor Direction: Left to Right^[2]
Auto Lubrication System: Yes^[2]
Powered Hood Lift: Yes^[2]
Data Logging: Yes^[2]
Lead-Free Capable: Yes^[2]
Number of Cooling Zones: 2^[1]
Optional Power Inputs: 208 / 240 / 380 / 400 / 415 VAC^[1]
Edge Rail and Mesh Belt: Yes^[2]
Overall Length: 183" (465 cm)^[6]
Number of Heating Zones: 9 top and 9 bottom^[6]
Heated Tunnel Length: 105" (254 cm)^[6]
Maximum Conveyor Speed: 74" / min (188 cm / min)^[1]
Optional Power Inputs Available: 208 / 240 / 380 / 400 / 415 VAC^[1]
Vintage: Apr 2008^[6]
Equipment type: Reflow oven^[5]
Make: Heller^[5]
Model: 1809 EXL^[5]

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What replaced it?

Alternatives

Tools documented as functional equivalents — same process step and wafer size, from a different manufacturer. Each equivalence cites its source.

BTU Pyramax 100 A— Same function class: Thermal / Diffusion, nullCompare in depthsource^[7]

What does it need to run?

Site utility requirements, footprint, and infrastructure needed to install and operate this tool. Sourced from public records.

Standard Power Input Requirement208/240 VAC, 100A, 3-Phase^[6]
Power Input208/240 VAC 100A 3-Phase^[6]

Where are the manuals?

Generated from public-source data on file. Enter your email to access — nothing is published; details are routed privately.

Not publicly documented

Field notes

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Frequently asked questions

What are the overall dimensions of the Heller 1809 EXL?

The overall dimensions are 183 inches (465 cm) in length, 54 inches (137 cm) in width, and 63 inches (160 cm) in height.^[6]^[1]^[8]

How many heating zones does the oven have?

The oven has 9 top and 9 bottom forced-convection heating zones.^[6]^[1]^[2]^[8]

What is the maximum conveyor speed?

The maximum conveyor speed is 74 inches per minute (188 cm per minute).^[1]^[8]

What temperature range does the oven support?

The standard temperature range is 25 to 350 degrees Celsius.^[1]^[8]

What operating system does the oven use?

The oven uses the Windows XP operating system.^[1]^[2]^[8]

What are the power input options?

Standard power input is 480 volts, 100 amps, 3-phase, but optional inputs of 208, 240, 380, 400, 440, and 415 VAC are available.^[6]^[1]^[8]

Not publicly documented

The following facts about the 1809 EXL are absent from this record as of this revision. First-hand knowledge or a citation closes a gap; every submission is reviewed before publication.

No publicly documented production dates or lifecycle milestones (introduction, end of production, EOL) for the 1809 EXL are on record.
Answerable by: OEM historical records or a trade-press announcement
No publicly documented variants, configuration options, or revision breakpoints of the 1809 EXL are on record.
Answerable by: an OEM product catalog or an engineer who ordered or specified the tool
The control-system platform and OS era of the 1809 EXL are not on record.
Answerable by: an engineer who operated it or OEM installation records
No publicly documented failure modes or field errata for the 1809 EXL are on record.
Answerable by: a field service engineer, process engineer, or maintenance technician
The process node or technology generation of the 1809 EXL is not on record.
Answerable by: an OEM datasheet or a fab qualification report