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Orbotech

Ultra Fusion 300

Metrology & Inspection
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OrbotechUltra Fusion 300
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What it is

The Orbotech Ultra Fusion 300 is an automated optical inspection (AOI) system designed for advanced printed circuit board (PCB) and IC substrate production.[2][1]

How it works

The Orbotech Ultra Fusion 300 uses Multi-Image technology, which simultaneously acquires multiple images using different illumination sources.[1]

The system employs a patented LED-based illumination system that provides dome-shaped, uniform light coverage.[1]

The machine performs inspection using different lights and from different angles, illuminating the panel with different wavelengths to classify materials such as clean copper, oxidized copper, dust, and laminate.[1]

Where it fits in the process flow

The Orbotech Ultra Fusion 300 performs after the PCB or IC substrate is manufactured with copper features, to detect defects such as shorts, opens, nicks, protrusions, pinholes, and minimum line/space violations.[1]

The system includes on-line verification capabilities and supports verification and repair stations such as the Orbotech VeriSmart, VeriWide, and VeriFine series, which allow operators to inspect and correct flagged defects.[1]

Applications

The Orbotech Ultra Fusion 300 inspects IC substrates such as FC-BGA, PBGA, FC-CSP, and COF panels, as well as inner and outer layers of PCBs including signal, power, ground, mixed, cross shielding, and buildup layers.[1]

The machine is used for inspecting build-up layers such as laservias (conformal and non-conformal masks) and can handle materials including bare copper, etched additive or plated copper, reverse treated foil, double-treated copper, gold-plated conductors, and substrates like FR4, Teflon, Rogers, polyimide, and ABF.[1]

What do the numbers mean?

Performance1

Panel Registration
Pinless registration – panel edge alignment and online dynamic registration[1]
Accurate?

Dimensions & facilities4

Panel Dimensions (max)
24" x 30" (610mm x 762mm)[1]
Accurate?
Weight
900 kg[1]
Accurate?
Dimensions (W x D x H)
161cm x 178cm x 186cm[1]
Accurate?
Detected Defects
Shorts, opens, minimum line/space violations, nicks, protrusions, dishdowns, copper splashes, pinholes, missing or excess features, wrong size and position, clearance and split plane violations, blocked holes, annular ring violations, SMT violations, black spots, wire bonding pad defects, flip chip pad defects, defects in through blind vias[1]
Accurate?

Configuration & options6

Technology Range
Down to 0.4mil (10μm) line & space[1]
Accurate?
Panel Thickness Range
1-300mil (25-7,500μm)[1]
Accurate?
Inspection Methods
Full reference comparison, Multi-Image technology, model-based contour comparison, full multi-layer panel understanding[1]
Accurate?
False Alarm Reduction
Up to 70% reduction compared to conventional AOI[1]
Accurate?
Setup Method
Smart Setup: single cycle, non-iterative, automatic generation of all parameters[1]
Accurate?
Options
Marker and stamper, 2D barcode reader, RMIV Pro option, 2D Metrology[1]
Accurate?
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Where are the manuals?

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Not publicly documented

Field notes

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Not publicly documented

The following facts about the Ultra Fusion 300 are absent from this record as of this revision. First-hand knowledge or a citation closes a gap; every submission is reviewed before publication.

  • No publicly documented production dates or lifecycle milestones (introduction, end of production, EOL) for the Ultra Fusion 300 are on record.

    Answerable by: OEM historical records or a trade-press announcement

  • No publicly documented variants, configuration options, or revision breakpoints of the Ultra Fusion 300 are on record.

    Answerable by: an OEM product catalog or an engineer who ordered or specified the tool

  • The control-system platform and OS era of the Ultra Fusion 300 are not on record.

    Answerable by: an engineer who operated it or OEM installation records

  • No publicly documented failure modes or field errata for the Ultra Fusion 300 are on record.

    Answerable by: a field service engineer, process engineer, or maintenance technician

  • The process node or technology generation of the Ultra Fusion 300 is not on record.

    Answerable by: an OEM datasheet or a fab qualification report

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Sources & citations

Sources (2)Every fact above is drawn from these public sources
  1. [1]kla.comkla.comkla.com
  2. [2]Equipment inventory listing
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Last updated Aug 21, 2026.

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